Customer Success

Filling Machine Case Studies

Real projects. Real results. See how HEMU solves complex liquid filling, powder packaging, and ATEX-certified challenges across 80+ countries.

Industry

Region

ATEX Zone 1 Drum Filling Line for German Chemical Manufacturer๐ŸงชChemical

Specialty Chemicals GmbH, Germany

ATEX Zone 1 Drum Filling Line for German Chemical Manufacturer

Challenge

Required safe, high-speed 200L drum filling of flammable solvent blends in Zone 1 explosive atmosphere, with full GS/CE/ATEX certification required for the German market.

โœ“ ATEX Zone 1 certified (IIB T3)โœ“ 80 drums/hour throughputโœ“ ยฑ50g accuracy on 200kg fillsโœ“ Reduced operator vapor exposure by 95%
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Automated IBC Filling & Palletizing System for US Lubricant Plantโš™๏ธLubricant

Industrial Lubricants Inc., Texas, USA

Automated IBC Filling & Palletizing System for US Lubricant Plant

Challenge

Manual IBC filling causing 15% over-fill losses and inconsistent fill weights across multiple viscosity grades. Target: 40 IBCs/hour fully automated.

โœ“ 40 IBCs/hour (from 18 manual)โœ“ Fill loss reduced from 15% to 0.3%โœ“ Barcode traceability for all batchesโœ“ ROI achieved in 14 months
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High-Speed Cosmetic Liquid Filling for French Beauty BrandโœจCosmetic

Prestige Cosmetics S.A.S., Lyon, France

High-Speed Cosmetic Liquid Filling for French Beauty Brand

Challenge

Needed to fill 30mLโ€“500mL glass and PET bottles with creams, serums, and lotions at 200 BPM with quick changeover between 8 SKUs and GMP-compliant documentation.

โœ“ 200 bottles/minute achievedโœ“ 10-minute SKU changeoverโœ“ GMP & 21 CFR Part 11 compliantโœ“ Zero product contamination incidents
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Edible Oil Bottling Line Upgrade for Malaysian Food Manufacturer๐ŸŒฟFood

Golden Harvest Food Industries, Kuala Lumpur

Edible Oil Bottling Line Upgrade for Malaysian Food Manufacturer

Challenge

Aging 1Lโ€“5L PET palm oil filling line with frequent stoppages, 3% product drip waste, and inability to meet Halal-certified documentation requirements for export.

โœ“ OEE improved from 61% to 89%โœ“ Product drip waste: 3% โ†’ 0.1%โœ“ Halal export certification obtainedโœ“ 2,400 bottles/hour at 5L fill
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GMP Powder Weighing & Packaging for Indian Pharma Excipient Manufacturer๐Ÿ’ŠPharma

PharmaBase Ingredients, Mumbai, India

GMP Powder Weighing & Packaging for Indian Pharma Excipient Manufacturer

Challenge

Manual scooping of pharmaceutical excipients with ยฑ500g variation โ€” unacceptable for USP/EP-grade product certificates of analysis.

โœ“ ยฑ5g accuracy (ยฑ0.02%) on 25kg bagsโœ“ Output: 480 bags/hourโœ“ Full WHO-GMP documentation packageโœ“ Dust containment: <1mg/mยณ
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Automatic Paint & Coating Tin Filling Line for Turkish Manufacturer๐Ÿ–Œ๏ธCoating

AkiPaint Industrial Coatings, Istanbul

Automatic Paint & Coating Tin Filling Line for Turkish Manufacturer

Challenge

High-viscosity alkyd and epoxy paints (up to 120,000 cP) in 1Lโ€“20L tins requiring automatic lid press, lacquering, and labeling with limited floor space.

โœ“ 1,800 tins/hour (1L size)โœ“ Handles 500cPโ€“120,000cP viscosity rangeโœ“ Zero spillage from sealed product pathโœ“ Compact 8mร—5m footprint
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Long-tail deployment case: auger filler๐ŸŒฟFood

Application scenario

Long-tail deployment case: auger filler

Challenge

Review the configuration direction for auger filler, including filling principle, container format, accuracy target, throughput and site layout.

โœ“ Product fit reviewedโœ“ Container and fill-weight range clarifiedโœ“ Accuracy and cleaning requirements checkedโœ“ Quotation inputs prepared
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Long-tail deployment case: auger filling machine๐ŸŒฟFood

Application scenario

Long-tail deployment case: auger filling machine

Challenge

Review the configuration direction for auger filling machine, including filling principle, container format, accuracy target, throughput and site layout.

โœ“ Product fit reviewedโœ“ Container and fill-weight range clarifiedโœ“ Accuracy and cleaning requirements checkedโœ“ Quotation inputs prepared
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Long-tail deployment case: auger filler machine๐ŸŒฟFood

Application scenario

Long-tail deployment case: auger filler machine

Challenge

Review the configuration direction for auger filler machine, including filling principle, container format, accuracy target, throughput and site layout.

โœ“ Product fit reviewedโœ“ Container and fill-weight range clarifiedโœ“ Accuracy and cleaning requirements checkedโœ“ Quotation inputs prepared
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Long-tail deployment case: automatic powder filling machine๐ŸŒฟFood

Application scenario

Long-tail deployment case: automatic powder filling machine

Challenge

Review the configuration direction for automatic powder filling machine, including filling principle, container format, accuracy target, throughput and site layout.

โœ“ Product fit reviewedโœ“ Container and fill-weight range clarifiedโœ“ Accuracy and cleaning requirements checkedโœ“ Quotation inputs prepared
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Long-tail deployment case: automatic powder packing machine๐ŸŒฟFood

Application scenario

Long-tail deployment case: automatic powder packing machine

Challenge

Review the configuration direction for automatic powder packing machine, including filling principle, container format, accuracy target, throughput and site layout.

โœ“ Product fit reviewedโœ“ Container and fill-weight range clarifiedโœ“ Accuracy and cleaning requirements checkedโœ“ Quotation inputs prepared
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Long-tail deployment case: commercial powder filling machine๐ŸŒฟFood

Application scenario

Long-tail deployment case: commercial powder filling machine

Challenge

Review the configuration direction for commercial powder filling machine, including filling principle, container format, accuracy target, throughput and site layout.

โœ“ Product fit reviewedโœ“ Container and fill-weight range clarifiedโœ“ Accuracy and cleaning requirements checkedโœ“ Quotation inputs prepared
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Page 1 / 16 ยท 192 cases total

โ€ฆ

80+

Countries Served

3,000+

Machines Installed

12+

Industries

20+

Years Experience

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